2000-09-06 15:45:43 +00:00
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// Module: 10520c.c
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// Author: Phil Schubert
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// Date started: 12/03/99
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// Purpose: Models a Continental IO-520-M Engine
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// Called by: FGSimExec
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//
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// Copyright (C) 1999 Philip L. Schubert (philip@zedley.com)
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//
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// This program is free software; you can redistribute it and/or
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// modify it under the terms of the GNU General Public License as
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// published by the Free Software Foundation; either version 2 of the
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// License, or (at your option) any later version.
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//
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// This program is distributed in the hope that it will be useful, but
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// WITHOUT ANY WARRANTY; without even the implied warranty of
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// MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU
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// General Public License for more details.
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//
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// You should have received a copy of the GNU General Public License
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// along with this program; if not, write to the Free Software
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// Foundation, Inc., 59 Temple Place - Suite 330, Boston, MA
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// 02111-1307, USA.
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//
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// Further information about the GNU General Public License can also
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// be found on the world wide web at http://www.gnu.org.
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//
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// FUNCTIONAL DESCRIPTION
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// ------------------------------------------------------------------------
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// Models a Continental IO-520-M engine. This engine is used in Cessna
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// 210, 310, Beechcraft Bonaza and Baron C55. The equations used below
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// were determined by a first and second order curve fits using Excel.
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// The data is from the Cessna Aircraft Corporations Engine and Flight
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// Computer for C310. Part Number D3500-13
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//
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// ARGUMENTS
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// ------------------------------------------------------------------------
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//
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//
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// HISTORY
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// ------------------------------------------------------------------------
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// 12/03/99 PLS Created
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// 07/03/99 PLS Added Calculation of Density, and Prop_Torque
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// 07/03/99 PLS Restructered Variables to allow easier implementation
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// of Classes
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// 15/03/99 PLS Added Oil Pressure
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// 19/8/2000 PLS Updated E-mail address - This version compiles
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// 19/8/2000 PLS Set Max Prop blade angle to prevent prop exeeding 90
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// ------------------------------------------------------------------------
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// INCLUDES
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// ------------------------------------------------------------------------
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2000-10-02 21:49:04 +00:00
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#include <simgear/compiler.h>
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#include <iostream>
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2000-09-06 15:45:43 +00:00
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#include <math.h>
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2000-10-02 21:49:04 +00:00
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FG_USING_STD(cout);
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FG_USING_STD(endl);
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2000-09-06 15:45:43 +00:00
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// ------------------------------------------------------------------------
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// CODE
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// ------------------------------------------------------------------------
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// prototype definitions
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// These should be in a header file 10520c.h
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float Density (float x);
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void ShowRho (float x);
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float IAS_to_FPS (float x);
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void ShowFPS(float x);
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float Get_Throttle (float x);
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void Show_Throttle (float x);
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float Manifold_Pressure (float x, float z);
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void Show_Manifold_Pressure (float x);
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float CHT (float Fuel_Flow, float Mixture, float IAS);
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void Show_CHT (float x);
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float Oil_Temp (float x, float y);
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void Show_Oil_Temp (float x);
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float Oil_Press (float Oil_Temp, float Engine_RPM);
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void Show_Oil_Press (float x);
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int main()
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{
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// Declare local variables
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int num = 0; // Not used. Counting variables
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int num2 = 100; // Not used.
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float ManXRPM = 0;
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float Vo = 0;
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float V1 = 0;
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// Set up the new variables
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float Blade_Station = 30;
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float Rho = 0.002378;
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float FGProp_Area = 1.405/3;
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float PI = 3.1428571;
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// Input Variables
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float IAS = 0;
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cout << "Enter IAS ";
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// cin >> IAS;
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IAS = 85;
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cout << endl;
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// 0 = Closed, 100 = Fully Open
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float FGEng1_Throttle_Lever_Pos = 75;
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// 0 = Full Course 100 = Full Fine
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float FGEng1_Propeller_Lever_Pos = 75;
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// 0 = Idle Cut Off 100 = Full Rich
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float FGEng1_Mixture_Lever_Pos = 100;
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// Environmental Variables
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// Temp Variation from ISA (Deg F)
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float FG_ISA_VAR = 0;
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// Pressure Altitude 1000's of Feet
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float FG_Pressure_Ht = 0;
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// Parameters that alter the operation of the engine.
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// Yes = 1. Is there Fuel Available. Calculated elsewhere
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int FGEng1_Fuel_Available = 1;
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// Off = 0. Reduces power by 3 % for same throttle setting
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int FGEng1_Alternate_Air_Pos =0;
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// 1 = On. Reduces power by 5 % for same power lever settings
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int FGEng1_Magneto_Left = 1;
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// 1 = On. Ditto, Both of the above though do not alter fuel flow
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int FGEng1_Magneto_Right = 1;
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// There needs to be a section in here to trap silly values, like
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// 0, otherwise they will crash the calculations
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// Engine Specific Variables used by this program that have limits.
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// Will be set in a parameter file to be read in to create
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// and instance for each engine.
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float FGEng_Max_Manifold_Pressure = 29.50;
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float FGEng_Max_RPM = 2700;
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float FGEng_Min_RPM = 1000;
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float FGEng_Max_Fuel_Flow = 130;
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float FGEng_Mag_Derate_Percent = 5;
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float FGEng_MaxHP = 285;
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float FGEng_Gear_Ratio = 1;
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// Initialise Engine Variables used by this instance
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float FGEng1_Percentage_Power = 0;
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float FGEng1_Manifold_Pressure = 29.00; // Inches
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float FGEng1_RPM = 500;
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float FGEng1_Fuel_Flow = 0; // lbs/hour
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float FGEng1_Torque = 0;
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float FGEng1_CHT = 370;
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float FGEng1_Mixture = 14;
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float FGEng1_Oil_Pressure = 0; // PSI
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float FGEng1_Oil_Temp = 85; // Deg C
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float FGEng1_HP = 0;
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float FGEng1_RPS = 0;
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float Torque_Imbalance = 0;
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float FGEng1_Desired_RPM = 0;
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// Initialise Propellor Variables used by this instance
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float FGProp1_Angular_V = 0;
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float FGProp1_Coef_Drag = 0.6;
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float FGProp1_Torque = 0;
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float FGProp1_Thrust = 0;
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float FGProp1_RPS = 0;
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float FGProp1_Coef_Lift = 0.1;
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float Alpha1 = 13.5;
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float FGProp1_Blade_Angle = 13.5;
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float FGProp_Fine_Pitch_Stop = 13.5;
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float FGProp_Course_Pitch_Stop = 55;
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// cout << "Enter Blade Angle ";
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// cin >> FGProp1_Blade_Angle;
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// cout << endl;
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cout << " Number of Iterations ";
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// cin >> num2;
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num2 = 100;
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cout << endl;
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cout << " Throttle % ";
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// cin >> FGEng1_Throttle_Lever_Pos;
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FGEng1_Throttle_Lever_Pos = 50;
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cout << endl;
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cout << " Prop % ";
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// cin >> FGEng1_Propeller_Lever_Pos;
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FGEng1_Propeller_Lever_Pos = 100;
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cout << endl;
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//==================================================================
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// Engine & Environmental Inputs from elsewhere
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// Calculate Air Density (Rho) - In FG this is calculated in
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// FG_Atomoshere.cxx
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Rho = Density(FG_Pressure_Ht); // In FG FG_Pressure_Ht is "h"
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ShowRho(Rho);
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// Calculate Manifold Pressure (Engine 1) as set by throttle opening
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FGEng1_Manifold_Pressure = Manifold_Pressure(FGEng1_Throttle_Lever_Pos,
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FGEng1_Manifold_Pressure );
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Show_Manifold_Pressure(FGEng1_Manifold_Pressure);
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// Calculate Desired RPM as set by Prop Lever Position.
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// Actual engine RPM may be different
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// The governed max RPM at 100% Prop Lever Position = FGEng_MaxRPM
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// The governed minimum RPM at 0% Prop Lever Position = FGEng_Min_RPM
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// The actual minimum RPM of the engine can be < FGEng_Min_RPM if there is insufficient
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// engine torque to counter act the propeller torque at FGProp_Fine_Pitch_Stop
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FGEng1_RPM = (FGEng1_Propeller_Lever_Pos * (FGEng_Max_RPM - FGEng_Min_RPM) /100)
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+ FGEng_Min_RPM ;
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// * ((FGEng_Max_RPM + FGEng_Min_RPM) / 100);
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if (FGEng1_RPM >= 2700) {
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FGEng1_RPM = 2700;
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}
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FGEng1_Desired_RPM = FGEng1_RPM;
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cout << "Desired RPM = " << FGEng1_Desired_RPM << endl;
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//==================================================================
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// Engine Power & Torque Calculations
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// Loop until stable - required for testing only
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for (num = 1; num < num2; num++) {
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cout << endl << "====================" << endl;
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cout << "MP Inches = " << FGEng1_Manifold_Pressure << "\t";
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cout << FGEng1_RPM << " RPM" << "\t";
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// For a givem Manifold Pressure and RPM calculate the % Power
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// Multiply Manifold Pressure by RPM
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ManXRPM = FGEng1_Manifold_Pressure * FGEng1_RPM;
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cout << ManXRPM << endl;
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// Calculate % Power
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FGEng1_Percentage_Power = (+ 7E-09 * ManXRPM * ManXRPM)
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+ ( + 7E-04 * ManXRPM) - 0.1218;
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cout << "percent power = " << FGEng1_Percentage_Power << "%" << "\t";
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// Adjust for Temperature - Temperature above Standard decrease
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// power % by 7/120 per degree F increase, and incease power for
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// temps below at the same ratio
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FGEng1_Percentage_Power = FGEng1_Percentage_Power - (FG_ISA_VAR * 7 /120);
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cout << " adjusted T = " << FGEng1_Percentage_Power << "%" << "\t";
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// Adjust for Altitude. In this version a linear variation is
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// used. Decrease 1% for each 1000' increase in Altitde
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FGEng1_Percentage_Power = FGEng1_Percentage_Power
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+ (FG_Pressure_Ht * 12/10000);
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cout << " adjusted A = " << FGEng1_Percentage_Power << "%" << "\t";
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// Now Calculate Fuel Flow based on % Power Best Power Mixture
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FGEng1_Fuel_Flow = FGEng1_Percentage_Power
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* FGEng_Max_Fuel_Flow / 100;
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// cout << FGEng1_Fuel_Flow << " lbs/hr"<< endl;
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// Now Derate engine for the effects of Bad/Switched off magnetos
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if (FGEng1_Magneto_Left == 0 && FGEng1_Magneto_Right == 0) {
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// cout << "Both OFF\n";
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FGEng1_Percentage_Power = 0;
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} else if (FGEng1_Magneto_Left && FGEng1_Magneto_Right) {
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// cout << "Both On ";
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} else if (FGEng1_Magneto_Left == 0 || FGEng1_Magneto_Right== 0) {
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// cout << "1 Magneto Failed ";
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FGEng1_Percentage_Power = FGEng1_Percentage_Power *
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((100 - FGEng_Mag_Derate_Percent)/100);
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// cout << FGEng1_Percentage_Power << "%" << "\t";
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}
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// Calculate Engine Horsepower
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FGEng1_HP = FGEng1_Percentage_Power * FGEng_MaxHP/100;
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// Calculate Engine Torque
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FGEng1_Torque = FGEng1_HP * 5252 / FGEng1_RPM;
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cout << FGEng1_Torque << "Ft/lbs" << "\t";
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// Calculate Cylinder Head Temperature
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FGEng1_CHT = CHT (FGEng1_Fuel_Flow, FGEng1_Mixture, IAS);
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// Show_CHT (FGEng1_CHT);
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// Calculate Oil Pressure
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FGEng1_Oil_Pressure = Oil_Press (FGEng1_Oil_Temp, FGEng1_RPM);
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// Show_Oil_Press(FGEng1_Oil_Pressure);
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//==============================================================
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// Now do the Propellor Calculations
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// Revs per second
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FGProp1_RPS = FGEng1_RPM * FGEng_Gear_Ratio/60;
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// cout << FGProp1_RPS << " RPS" << endl;
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//Radial Flow Vector (V2) Ft/sec at Ref Blade Station (usually 30")
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FGProp1_Angular_V = FGProp1_RPS * 2 * PI * (Blade_Station / 12);
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cout << "Angular Velocity " << FGProp1_Angular_V << endl;
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// Axial Flow Vector (Vo) Ft/sec
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// Some further work required here to allow for inflow at low speeds
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// Vo = (IAS + 20) * 1.688888;
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Vo = IAS_to_FPS(IAS + 20);
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// ShowFPS ( Vo );
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// cout << Vo << "Axial Velocity" << endl;
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// Relative Velocity (V1)
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V1 = sqrt((FGProp1_Angular_V * FGProp1_Angular_V) +
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(Vo * Vo));
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cout << "Relative Velocity " << V1 << endl;
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if ( FGProp1_Blade_Angle >= FGProp_Course_Pitch_Stop ) {
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FGProp1_Blade_Angle = FGProp_Course_Pitch_Stop;
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}
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cout << FGProp1_Blade_Angle << " Prop Blade Angle" << endl;
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// Blade Angle of Attack (Alpha1)
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Alpha1 = FGProp1_Blade_Angle -(atan(Vo / FGProp1_Angular_V) * (180/PI));
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// cout << Alpha1 << " Alpha1" << endl;
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cout << " Alpha1 = " << Alpha1
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<< " Blade angle = " << FGProp1_Blade_Angle
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<< " Vo = " << Vo
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<< " FGProp1_Angular_V = " << FGProp1_Angular_V << endl;
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// Calculate Coefficient of Drag at Alpha1
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FGProp1_Coef_Drag = (0.0005 * (Alpha1 * Alpha1)) + (0.0003 * Alpha1)
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+ 0.0094;
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// cout << FGProp1_Coef_Drag << " Coef Drag" << endl;
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// Calculate Coefficient of Lift at Alpha1
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FGProp1_Coef_Lift = -(0.0026 * (Alpha1 * Alpha1)) + (0.1027 * Alpha1)
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+ 0.2295;
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// cout << FGProp1_Coef_Lift << " Coef Lift " << endl;
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// Covert Alplha1 to Radians
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// Alpha1 = Alpha1 * PI / 180;
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// Calculate Prop Torque
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FGProp1_Torque = (0.5 * Rho * (V1 * V1) * FGProp_Area
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* ((FGProp1_Coef_Lift * sin(Alpha1 * PI / 180))
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+ (FGProp1_Coef_Drag * cos(Alpha1 * PI / 180))))
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* (Blade_Station/12);
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cout << "Prop Torque = " << FGProp1_Torque << endl;
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// Calculate Prop Thrust
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FGProp1_Thrust = 0.5 * Rho * (V1 * V1) * FGProp_Area
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* ((FGProp1_Coef_Lift * cos(Alpha1 * PI / 180))
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- (FGProp1_Coef_Drag * sin(Alpha1 * PI / 180)));
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cout << " Prop Thrust = " << FGProp1_Thrust << endl;
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// End of Propeller Calculations
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//==============================================================
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Torque_Imbalance = FGProp1_Torque - FGEng1_Torque;
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// cout << Torque_Imbalance << endl;
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if (Torque_Imbalance > 20) {
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FGEng1_RPM -= 14.5;
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// FGProp1_RPM -= 25;
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FGProp1_Blade_Angle -= 0.75;
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}
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if (FGProp1_Blade_Angle < FGProp_Fine_Pitch_Stop) {
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FGProp1_Blade_Angle = FGProp_Fine_Pitch_Stop;
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}
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if (Torque_Imbalance < -20) {
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FGEng1_RPM += 14.5;
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// FGProp1_RPM += 25;
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FGProp1_Blade_Angle += 0.75;
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}
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if (FGEng1_RPM >= 2700) {
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FGEng1_RPM = 2700;
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}
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|
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// cout << FGEng1_RPM << " Blade_Angle " << FGProp1_Blade_Angle << endl << endl;
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}
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|
|
return (0);
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|
|
}
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|
|
// Functions
|
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|
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|
|
// Calculate Air Density - Rho
|
|
|
|
float Density ( float x )
|
|
|
|
{
|
|
|
|
float y ;
|
|
|
|
y = ((9E-08 * x * x) - (7E-08 * x) + 0.0024);
|
|
|
|
return(y);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Air Density Calculations
|
|
|
|
void ShowRho (float x)
|
|
|
|
{
|
|
|
|
cout << "Rho = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// Calculate Speed in FPS given Knots CAS
|
|
|
|
float IAS_to_FPS (float x)
|
|
|
|
{
|
|
|
|
float y;
|
|
|
|
y = x * 1.68888888;
|
|
|
|
return (y);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Feet per Second
|
|
|
|
void ShowFPS (float x)
|
|
|
|
{
|
|
|
|
cout << "Feet/sec = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// Calculate Manifold Pressure based on Throttle lever Position
|
|
|
|
|
|
|
|
float Manifold_Pressure ( float x, float z)
|
|
|
|
{
|
|
|
|
float y;
|
|
|
|
// if ( x < = 0 )
|
|
|
|
// {
|
|
|
|
// x = 0.00001;
|
|
|
|
// }
|
|
|
|
y = x * z / 100;
|
|
|
|
return (y);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Manifold Pressure
|
|
|
|
void Show_Manifold_Pressure (float x)
|
|
|
|
{
|
|
|
|
cout << "Manifold Pressure = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|
|
|
|
|
|
|
|
// Calculate Oil Temperature
|
|
|
|
|
|
|
|
float Oil_Temp (float Fuel_Flow, float Mixture, float IAS)
|
|
|
|
{
|
|
|
|
float Oil_Temp = 85;
|
|
|
|
|
|
|
|
return (Oil_Temp);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Oil Temperature
|
|
|
|
|
|
|
|
void Show_Oil_Temp (float x)
|
|
|
|
{
|
|
|
|
cout << "Oil Temperature (F) = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Calculate Oil Pressure
|
|
|
|
|
|
|
|
float Oil_Press (float Oil_Temp, float Engine_RPM)
|
|
|
|
{
|
|
|
|
float Oil_Pressure = 0; //PSI
|
|
|
|
float Oil_Press_Relief_Valve = 60; //PSI
|
|
|
|
float Oil_Press_RPM_Max = 1800;
|
|
|
|
float Design_Oil_Temp = 85; //Celsius
|
|
|
|
float Oil_Viscosity_Index = 0.25; // PSI/Deg C
|
|
|
|
float Temp_Deviation = 0; // Deg C
|
|
|
|
|
|
|
|
Oil_Pressure = (Oil_Press_Relief_Valve / Oil_Press_RPM_Max) * Engine_RPM;
|
|
|
|
|
|
|
|
// Pressure relief valve opens at Oil_Press_Relief_Valve PSI setting
|
|
|
|
if (Oil_Pressure >= Oil_Press_Relief_Valve)
|
|
|
|
{
|
|
|
|
Oil_Pressure = Oil_Press_Relief_Valve;
|
|
|
|
}
|
|
|
|
|
|
|
|
// Now adjust pressure according to Temp which affects the viscosity
|
|
|
|
|
|
|
|
Oil_Pressure += (Design_Oil_Temp - Oil_Temp) * Oil_Viscosity_Index;
|
|
|
|
|
|
|
|
return (Oil_Pressure);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Oil Pressure
|
|
|
|
void Show_Oil_Press (float x)
|
|
|
|
{
|
|
|
|
cout << "Oil Pressure (PSI) = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
// Calculate Cylinder Head Temperature
|
|
|
|
|
|
|
|
float CHT (float Fuel_Flow, float Mixture, float IAS)
|
|
|
|
{
|
|
|
|
float CHT = 350;
|
|
|
|
|
|
|
|
return (CHT);
|
|
|
|
}
|
|
|
|
|
|
|
|
// Show Cyl Head Temperature
|
|
|
|
|
|
|
|
void Show_CHT (float x)
|
|
|
|
{
|
|
|
|
cout << "CHT (F) = ";
|
|
|
|
cout << x << endl;
|
|
|
|
}
|